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Ultralight™ Cap Lamp System
The state-of-the-art Ultralight Cap Lamp System
has the brightest prefocused spotlight available
(tungsten halogen) and provides exceptionally
brilliant illumination of the work site. It has a
long-life Luminator battery and a variety of
battery charging equipment available.
The two-inch diameter, state-of-the-art Ultralight
Cap Lamp headpiece is made of high-impact polycarbonate
and consists of only five major parts:
• A one-piece polycarbonate bezel/lens
(glass-laminated lens optional).
• A computer-designed, prefocused bulb/
reflector assembly, featuring a high output,
tungsten-halogen bulb, accurately positioned
in the focal point of the reflector to assure a
• A plug-in tungsten-halogen bulb emergency
• A main housing with a printed circuit board for
bulb and battery cable connections.
• A three-position switch.
A wire spring keeps the bulb/ reflector assembly
properly resting against the lens to reduce
vibration and mechanical shock.
The prefocused bulb/reflector assembly eliminates
the need for a focusing mechanism. Both
the on/off switch and the charging contact are
located in the headpiece housing. With only four
major parts, inventory, replacement stocks and
downtime are minimized.
The tungsten-halogen bulb provides a white,
bright light, achieved with little battery power
consumption, because tungsten-halogen bulbs
are extremely efficient. In fact, more light output
is achieved without reduction in bulb life. The
light is also softer to miner’s eyes.
In addition, the light output is more consistent,
providing85 to 95% of its initial light output, even
at70% of life expectancy. The bulb has a 1.0 amp
rating at4 volts. This lower amperage allows for
longer cap lamp use between charges.
The prefocused bulb/reflector assembly efficiently
concentrates over90% of the light into a highly
concentrated beam for exceptionally bright
illumination of the work site.
Operating voltage:4.2 to 3.8
Operating Time: Up to 16 hours
Battery Dimensions:7W" x 5W" x 1V"
Weight:4 lb 12 oz
Light Intensity:@10 feet (using standard bulb
with fully charged battery) =1450 LUX
Bulb Amperage:1.0 (nominal)
The MineSpot Luminator Batteries are assembled
as a complete sealed unit that requires nothing
more than routine charging and periodic
watering. The battery case is impact-resistant
polycarbonate with reinforced bottom corners
and molded-in belt loops. The Luminator Battery
was designed for low maintenance and long life.
Watering is required only every4–6 weeks. MSA
offers a choice of batteries: either a13 Ampere
Hour (AH) for normal work shifts or a16 AH for
longer work shifts. The MineSpot Luminator
Battery must be charged after each use.
Approvals and Standards
All MSA Cap Lamps have Mine Safety and Health
Administration Certifications (MSHA certification)
for use in an atmosphere of methane and air only.
Ultralight Cap Lamp System
MineSpot Luminator Battery
Power Builder Charger Stations
Cap Lamp Spare Parts and Accessories
Adapters for Koehler (Wheat) Cap Lamps and Charging Equipment
Using these adapters will permit you to charge an MSA Ultralight Cap Lamp on
Koehler (Wheat) equipment.
CAUTION:Do not mix cap lamp components from different manufacturer for use
in applications where MSHA approval is required.
Fax: (773) 538-8080
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